GRAIN & PULSE PROCESSING • SOLAPUR, MAHARASHTRA

Grain & Pulse Processing
Plant Solutions.

Explore equipment for cleaning, milling, material handling, dust control and grading. Plant requirements depend on your crop, process, throughput and site.

DalMilling
RiceProcessing
GrainCleaning
Grading& Finishing
JUMP TO PLANT TYPE:
COMPLETE PULSE MILLING INFRASTRUCTURE

Turnkey Dal Processing Plants

Discuss throughput and configuration
Turnkey Dal Processing Plants
Turnkey Dal Processing PlantsPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Process stages selected for the product and site
  • ✓Equipment options include cleaning, de-husking and grading
  • ✓Discuss throughput and layout requirements during enquiry

Plant and machinery overview

A dal processing line may include cleaning, conditioning, de-husking, separation, grading and conveying equipment. The final process and machinery should be selected for the pulse, product, available site and target throughput.

CROPS TO DISCUSS:
Toor Dal (Pigeon Pea)Chana Dal (Chickpea)Moong Dal (Green Gram)Urad Dal (Black Gram)Masoor Dal (Lentil)
RELATED CATALOGUE MACHINERY:
⚙️ Advanced De-Stoners⚙️ Fatka Hullers⚙️ Rill Graders⚙️ Buff Polishers⚙️ Dal Polishers⚙️ Bucket Elevators⚙️ Central Cyclone System
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Turnkey Dal Processing Plants

01
Intake & Pre-Cleaning

Raw pulses pass through multi-purpose screeners and dry gravity de-stoners to remove stones, clay lumps, straw, and light chaff.

02
Pitting & Conditioning

Precision emery scratchers break the hard exterior hull followed by controlled water/oil tempering to loosen the seed coat without wetting the interior cotyledon.

03
High-Yield De-Husking

Our balanced Fatka machines and emery hullers strip the hulls efficiently with gentle, controlled friction, preventing grain shattering.

04
Aspiration & Husk Removal

Negative-pressure cyclones and rotary airlocks lift away detached husk into collection bins, leaving clean split and whole dal.

05
Buffing & Water Polishing

Buff polishers and dal polishers create a brilliant, natural shine and smooth texture demanded by commercial consumer markets.

06
Precision Sizing & Bagging

Multi-deck round graders and plansifters classify finished dal by size and split quality directly into clean packing bins.

PADDY TO GRADE-A TRANSLUCENT RICE

Modern Rice Milling & Polishing Plants

Discuss throughput and configuration
Modern Rice Milling & Polishing Plants
Modern Rice Milling & Polishing PlantsPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Process options for paddy cleaning, hulling and polishing
  • ✓Grading and material handling options from the machinery catalogue
  • ✓Discuss the required output and site during enquiry

Plant and machinery overview

A rice processing line may combine paddy cleaning, de-stoning, hulling, polishing, grading and material handling. Confirm the machinery and process against your paddy, output goals and site requirements.

CROPS TO DISCUSS:
Basmati RiceNon-Basmati White RiceParboiled PaddySona MasooriKolam Rice
RELATED CATALOGUE MACHINERY:
⚙️ Rice Silky Polishers⚙️ De-Stoners⚙️ Paddy Cleaners⚙️ Round Graders⚙️ Centrifugal Blowers⚙️ Z-Elevators
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Modern Rice Milling & Polishing Plants

01
Paddy Pre-Cleaning

High-volume air aspiration strips light dust, immature paddy, and foreign straw before processing.

02
Gravity De-Stoning

A vibrating inclined deck separates heavy mud balls, stones, and glass fragments identical in size to paddy.

03
Gentle Rubber Roll Hulling

Hulling equipment removes husk from paddy; suitable machinery depends on the paddy and process requirements.

04
Brown Rice Separation

Paddy separators segregate unhusked paddy and return it for re-milling while clean brown rice advances.

05
Silky Water-Mist Polishing

Precision rice silky friction machines inject fine water mist to buff the bran layer into a brilliant translucent sheen.

06
Thickness & Length Grading

Round graders and plan swifters separate broken tips, broken halves, and oversized fractions into distinct outlets.

PRECISION CLEANING & GRAVITY SORTING

Commercial Grain & Seed Cleaning Lines

Discuss throughput and configuration
Commercial Grain & Seed Cleaning Lines
Commercial Grain & Seed Cleaning LinesPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Cleaning stages selected for the crop and impurities
  • ✓Catalogue options include screening and de-stoning machinery
  • ✓Discuss throughput and downstream process requirements

Plant and machinery overview

A cleaning line may combine pre-cleaning, screening, aspiration, de-stoning and grading. The process should be selected for the crop, material condition and required downstream use.

CROPS TO DISCUSS:
WheatSoybeanMaize / CornBengal GramMustard / OilseedsBarleyPulses
RELATED CATALOGUE MACHINERY:
⚙️ Multi-Purpose Cleaner⚙️ Vibro Classifiers⚙️ De-Stoners⚙️ Specific Gravity Separators⚙️ Air Boxes⚙️ Bucket Elevators
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Commercial Grain & Seed Cleaning Lines

01
Dump Pit & Bulk Scalping

Raw truck-dump intake hopper with rotary drum sieve removing oversized strings, corn cobs, and twigs.

02
Multi-Screen Vibration Cleaning

Multi-purpose cleaner with perforated screens removes large foreign objects and undersized sand.

03
Counter-Flow Aspiration

Negative pressure air column lifts chaff, light seeds, and dust directly into collection cyclones.

04
Dry Gravity Separation

Fluidized deck stratifies and separates heavy stones, broken kernels, and hollow insect-damaged seeds.

05
Magnetic Tramp Metal Trapping

Rare-earth neodymium magnet chutes protect downstream processing rolls and milling discs from metal contaminants.

FACTORY AIR HYGIENE & PARTICULATE RECOVERY

Centralized Pneumatic Dust Control & Aspiration

Discuss throughput and configuration
Centralized Pneumatic Dust Control & Aspiration
Centralized Pneumatic Dust Control & AspirationPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Catalogue options include blowers, cyclones and rotary airlocks
  • ✓Equipment selection depends on plant layout and collection points
  • ✓Discuss operating requirements and material flow during enquiry

Plant and machinery overview

A dust control system may include capture hoods, ducting, blowers, cyclones and rotary airlocks. The required arrangement depends on the plant layout, equipment and material flow.

CROPS TO DISCUSS:
Dal Mill DustRice HuskWheat ChaffFlour DustSpice Powders
RELATED CATALOGUE MACHINERY:
⚙️ Industrial Centrifugal Blowers⚙️ Rotary Airlock Valves⚙️ High-Efficiency Cyclones⚙️ Expansion Air Boxes⚙️ Modulating Dampers
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Centralized Pneumatic Dust Control & Aspiration

01
Point-of-Generation Hoods

Custom-fitted aerodynamic aspiration hoods capture dust at elevator heads, cleaner outlets, and discharge gates.

02
Engineered Ducting Network

Precision velocity balancing prevents dust from settling inside duct branches, ensuring uniform vacuum across the line.

03
Centrifugal Vortex Separation

Cyclones can be used to separate collected material from an air stream; suitability depends on the system design.

04
Airlock Continuous Discharge

Machined rotary valves continuously discharge settled husk and dust without losing line vacuum.

05
Clean Air Exhaust Stack

Heavy-duty industrial centrifugal blower exhausts clean air meeting statutory factory pollution norms.

SEAMLESS INTER-EQUIPMENT CONVEYANCE

Bulk Material Handling & Elevation Grids

Discuss throughput and configuration
Bulk Material Handling & Elevation Grids
Bulk Material Handling & Elevation GridsPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Catalogue options include elevators and conveyors
  • ✓Transfer route and material inform equipment selection
  • ✓Discuss plant layout and throughput during enquiry

Plant and machinery overview

A material handling layout may use elevators, conveyors and chutes to move product between process stages. Select equipment for the material, transfer route and plant arrangement.

CROPS TO DISCUSS:
Whole GrainsSplit PulsesFlour StreamsHusksCommercial Seeds
RELATED CATALOGUE MACHINERY:
⚙️ Centrifugal Bucket Elevators⚙️ Z-Type Elevators⚙️ Tubular Screw Conveyors⚙️ U-Trough Conveyors⚙️ Two-Way & Three-Way Diverter Valves
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Bulk Material Handling & Elevation Grids

01
Floor Intake & Feeding

Ground-level receiving hoppers with slide gates regulating steady feed rates into elevator boots.

02
Vertical Cup Elevation

Slow-speed, gentle-discharge bucket elevators lift grains across plant floors without kernel damage.

03
Horizontal Screw Conveyance

Enclosed tubular screw conveyors transfer grains across long spans with clean, dustless transit.

04
Multi-Way Diverter Routing

Pneumatic or manual diverter flaps route streams between primary machines, backup lines, and storage silos.

SIZING & GRADE CLASSIFICATION

Turnkey Finishing, Plansifting & Grading Lines

Discuss throughput and configuration
Turnkey Finishing, Plansifting & Grading Lines
Turnkey Finishing, Plansifting & Grading LinesPlant and machinery overview
PROJECT CONSIDERATIONS:
  • ✓Catalogue options include grading and screening equipment
  • ✓Screen and process selection depends on the product
  • ✓Discuss target grades and throughput during enquiry

Plant and machinery overview

Finishing lines may combine screening, plansifting, grading and separation equipment. The sequence and screen selection depend on the material and required product grades.

CROPS TO DISCUSS:
Split Dal (Toor, Chana, Moong)Polished RiceSoybean SeedsWheat SemolinaBesan / Gram Flour
RELATED CATALOGUE MACHINERY:
⚙️ Multi-Compartment Plan Swifters⚙️ Round Graders⚙️ Specific Gravity Tables⚙️ Drum Sieves⚙️ Aspiration Hoods
Share your crop, throughput and site requirements.Request Layout & Quotation
SEQUENTIAL PROCESS FLOW

How Grains Move Through the Turnkey Finishing, Plansifting & Grading Lines

01
Rotary Drum Scalping

Separates fine dust and oversized lumps from finished grain streams.

02
Multi-Tier Gyratory Plansifting

Suspended plansifter cabin shakes nested sieve frames in a circular motion to divide fractions by aperture size.

03
Rotary Cylinder Sizing

Round graders with punched screens isolate round grains from oblong or flat fragments.

04
Fluidized Bed Gravity Table

Separates seeds of identical physical size based on internal density and test weight.

05
Finished Product Silo Feeds

Clean fractions discharge into categorized storage bins ready for automated weighing and bagging.

PLANNING A PROCESSING LINE

Start with the crop and required process

The machine combination depends on the material, process stages, target throughput and site layout. Share these details with us to discuss suitable options.

01

Crop & Flow Analysis

We analyze your raw material characteristics, moisture levels, building footprint, and target daily output.

02

3D CAD Simulation

Full equipment elevation drawings, floor clearances, cat-walk access, and aspiration balance calculations.

03

Solapur Fabrication

Heavy-gauge laser cutting, CNC bending, and precision dynamic balancing in our Solapur MIDC manufacturing unit.

04

On-Site Erection

Our senior plant technicians supervise mechanical erection, ducting balance, and electrical panel wiring.

05

Trial Runs & Handover

Full-load grain trial runs, recovery verification, and hands-on operational training for your plant staff.

DISCUSS YOUR TURNKEY FACILITY

Planning to Build a Dal Mill, Rice Plant, or Cleaning Line?

Speak with National Engineering Works in Solapur, Maharashtra. Share the crop, process stages and site details to discuss machinery and plant options.